That is why I am looking at doing it myself. I can't justify spending $2,000 on a suspension. Some things are way cheaper to build and some things are just fun to build. I always learn something or multiple things on each project that help the next project.
I think there is a lot to consider. I am not afraid of building things, but the goal of my project was to have an extremely high quality build and have it on jack stands for a short time. I also don't have a huge a garage and don't really have the space to store a ton of tools. I did look at building it all myself and when you start adding up pre made tabs, springs, fab time... I know the clayton rear xj coil conversion kit is about a $1500 That includes everything but shocks, it even had a belly pan. (you do kind of need to have their front kit to build everything off of though) Springs are about $150 new, to use joints and inserts similar to what they provide you are going to spend $300-$500. Unless you fab all your own tabs that will be a few hundred $$ more. All that assumes you have the fab skills and tools, spend more time and money learning the skills and buying tools... To me it was about $250-500 between doing it myself and buying the kit, to convert my rear to coils without me having to learn too much, and it not looking like a "scary suspension"
I have so much respect for Rockmonkey, his build and mine are fun to compare, I say his is low budget very high skill, mine was high budget, average skill. I have 3x's the $$ in mine but mine was only on jack stands for a few months, it seems like his took more than a year.
I am sure his xj will out preform mine on the trail, his is lower and lighter.
As for the tj, the clayton rear half long arm upgrade is $1000, it has a truss, arms, 8 johnny joints, and pre made tabs. Looks like you could install it on a Saturday and wheel on Sunday.
I am betting without any kind of template it would take the average person a day just to fab up the frame mounts. (I said average person, not Shane or Carl...)
having said that I will probably never buy a kit like that again. If my brother in law gets serious I am going to 4 link the rear of his fj-40.
You guys that do spend tons of money on tools and tons of time, I appreciate you, and one of you is going to build an exo for the xj one of these days (I'll pay, I don't mind)...
Nathan