Cory Pimps out his runner.

YROC FAB.

BUGGY TIME
Vendor
Location
Richfield, UT.
As some of you may have known i bought Kevins B gray bastard 4 runner and have finally had time to tinker on it. The thread worthy news is that i got it running over the last few weeks with the help of some of my friends. I have been putting off this project for some time and have bitching to my friends to get me motivated and they finally came thru. Now that its running i can not stress about it and really pimp it out into a nice dd for the lady to cruise around the town and not put miles on her car and we will use it hunting and fishing which is often.

So i got the Runner Feb of 18' after we got back from koh where it sat in the drive way for a good 6 months. While sitting there i put new tires on it because i couldn't stand to have it sitting on flat tires. I went with some 35" bfg km2s. Later on it got moved to the dirt lot where it sat till this last koh where i promised myself and my lady that it would be going into the shop and it wasn't coming out till it drove out. I have to force myself to do things like this or else it wont happen you know.

With it taking up space for the last 4 months i started to look it over bit by bit. Kevin sent me the instructions to the latest harness he had installed and i looked that over to see that it was correct. It sat some more till Austin decided to give it a whack. We seen a decent sized connector on the engine harness not connected (there are several small ones not connected) and he quickly figured it was missing the ignition module. We called the parts stores and they wanted 170$ and could have one next day. We went to the junk yard and they had one out of a Corolla which is the same apparently for 35$. We hooked it up and still nothing. The whole time we were tinkering on it we were trying to get it to spark. I was ready to give up since there is just so many things it could be and it would almost be easier to start over. I have a 4.3 vortec engine in a running s10 and we was researching what a bell housing would cost but i decided to sleep on it. Another friend stopped by and decided to look it over also. He started looking it over and testing the distributor and the new ignition module and realized the module wasn't grounded like it was suppose to be, we had it bolted to the aluminum valve cover. The whole time we was testing for spark was off that valve cover. We hooked a ground wire to it and sure enough if sparked.

We was pretty excited after that and hurried and checked for fuel by cracking the filter banjo bolt. Nothing. So i dumped in 4 gallons and nothing. Luckily these 4 runners have access panels to the pumps. we checked for power and nothing. We checked for a fuse to the pump and the Internets said it just runs off the open circuit relay. That relay is suppose to turn on with the harness Kevin installed. It was wired correctly but not working and i still need to figure out why. We jumped the harness on and got the fuel pump power and still nothing. We pulled the fuel tower out and the inside of the tank and pump looked terrible. You cannot let this new gas sit that long like the old gas. It rusted the inside of the tank something fierce. After realizing we were not going to have the fuel system working that night we checked the injectors and they where pulsing off like they should and we got it to fire over with some starting fluid and called it a night.

I drained out about 5 gallons of varnish and pulled the tank. The fuels sending unit was trashed. I acid washed the tower and installed a new pump. Blew out the fuel lines. Washed the tank out and then took it to work and acid washed the rust out and hot pressure washed the hell out of the inside. No parts stores have a fuel sending unit and the only ones i could find where close to 200$. Toyota used some proprietary ohm range on their sender so i couldn't just put a universal one in with out replacing the gauge also. I asked my hoarder friend crazy tom and sure enough he had one out of a 83 that looked brand new. I installed all the new goodies and put a fuel gauge on the banjo bolt at the filter so i could keep an eye on it. We put in 5 more gallons of fresh gas and it fired right up first try and ran good.

We turn it off and hurried and reassembled the cooling system(some hoses were off on the radiator) and dump coolant in there and then it didn't wont to fire. Since the open circuit relay was jump the pump was running the whole time we where doing the coolant and it acted like it flood the engine. The plugs where wet and it was still getting spark but it wouldn't fire. We went rock crawling instead of stressing and when i got home i tried it again and it fired right up no problem. Today i fabbed out the short section of exhaust tubing that was missing so it was tolerable and let it run and get up to temperature. The only gauges that do not appear to be working it the oil pressure. I watched the temperature with a laser temp gun and the top of the radiator sat right at 185 the whole time.

Lots of little things to button up. I already made a missing brake line, and bolted in the booster.


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YROC FAB.

BUGGY TIME
Vendor
Location
Richfield, UT.
Ive been slowly tidying up things on the old runner. I ended up rerouted the clutch line and both brake lines by the caliper only to find out the brake master cylinder was leaking internally. Got a new master in it and had my lady help me bleed it. Most of you may not know that my lady is deaf so some times i have to be creative in my signing, this is one of those cases>

We got it licensed last Wednesday and have been pounding miles on it.
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Been cruising it all over town with out the top the last few das. Im excited to replace the "roll bar" with a little bit of tubery to acomodate a bikini top.
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Passed the grocery getter challenge.
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Dylan finally got his moving and stopped by today.
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YROC FAB.

BUGGY TIME
Vendor
Location
Richfield, UT.
Kevins nickel/jb weld egr block off job didnt last too long. Sounded like a derby car coming down the mountain last night lol. I welded it up today and grinded it flat on the belt sander so it would seal good.
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How to Tape inner beads on already mounted bead locked tires.
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YROC FAB.

BUGGY TIME
Vendor
Location
Richfield, UT.
I found the grill and installed it. 120839

Went through several totes of extras parts that it came with and found all the plastics for the interior. Kevin had it all taken apart i assume for chasing wiring gremlins trying to get the motor done. I even found the speakers and got the stereo working.
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This is the New harness junction mess and the engine computer. I think kevin was going to try and make it go in the jockey box. ima try and see if i can get it under the hood. Thats the last major job on it .
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Made a battery hold down for it. Notice the purple jumper wire. I always have a few sets of those on all my rigs. They have got me home several times if a fuse or relay decides to not work anymore.
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The headlight relay had some corrosion on the one of the spades and it must of caused some resistance because it melted/killed the relay after driving for a while at night. Luckily i had my M18 flood light that i bungied to the bumper and got home with. A oem relay is like 14 bucks and a few days out so for the mean time i wired in a relay with a jumper harness into the spade connectors.
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YROC FAB.

BUGGY TIME
Vendor
Location
Richfield, UT.
Got some engine woes. About 60 miles ago i started hearing a weird whining sound that i chocked up as some exhaust leak, after further inspection i figured it was coming from inside the engine block. I went ahead and dropped the pan and found a wadded up bearing in the pan. Turns out these motors have two cam like counter balance shafts that spin in either side of the block to reduce vibrations. The p/s had spit the rear bearing out and then it was just wobbled around in there grinding on the block when it could and that was the noise i heard. I pulled a couple rod caps to inspected the rotating assembly bearings and sure enough they had been scored which was a real shame because the entire inside of the motor looked really clean. I ended up cutting the chain that drives the two counter balance shafts, douching the bottom end with brake clean and putting the pan back on. I then gave it a fresh filter and oil and a quart of atf, ran it for 30 minutes, drained it and and put another filter on and some 20w-50 oil and am going to run it till its dead. I noticed no difference with the counter balances disabled.

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YROC FAB.

BUGGY TIME
Vendor
Location
Richfield, UT.
I pulled the pan and the timing cover again after realizing that even with the chain cut that counter balance shaft would still leak all the oil pressure out without that bearing in there. They make a kit to delete these damn things so i just went a head and copied what they sell essentially.

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I had to make some plugs to delete the front bearing to block the oil passage in the block. they press in and i installed a locking tab to keep them in also.
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The kit deletes the chain tensioner with a block that will still have the oil hole to lube the timing chain. i just made a little L plate to keep the tensioner from popping all the way out and then there was one oil hole in the block that i just drilled and tapped and capped with a 1/4 bolt. 82354765_780713642431162_4036379590124371968_n.jpg82204269_514704485842856_6788418402303082496_n.jpg

The radiator has always had a slight leak around this outlet. 82763492_540958333158541_8602864556684869632_n.jpg

Old reservoir was severely dry rotted so i zipped tied a crown bottle in for our koh trip. i dont count on this motor lasting too long. even with the oiling plugged off there is enough damaged to the rest of it to have poor oiling at idle. It improves with throttle but who knows for how long. Id be happy if it last a week putting around koh. its full of 20w50 oil and a bottle of Lucas. ive done every thing i can do now. I have a running 01' chevy 4.3 chilling in a s10 for when it goes.
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YROC FAB.

BUGGY TIME
Vendor
Location
Richfield, UT.
Did a u bolt flip kit on the front with a take off kit from another Toyota we linked.

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Not sure if yall seen the vanity license plate, it says " BEEP X2" .The idea was to replace all the 4Runners with "Road"Runner
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Getto shackle lift to level it for now. Ima lower the front hangers and move them forward in time.
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welded dual flag mounts for koh. 82404548_163214891682794_4523379485071900672_n.jpg83069259_186982939118373_6824300362980130816_n.jpg
 
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