Bringing this back up, hope no one minds
Well after a long first season, I pulled the buggy in for some maintenance, and fixing/strengthening is certain areas. The buggy has been working extremely well, no complaints there, so mostly just fixing some things.
First thing I did was go through the front axle for a freshen up, and some upgrades. My inner axles seals went out on both sides, so that just made that decision easier. I also inspected the RCV shafts while they were out, and regressed them with Opti-Lube Gold grease.
Trail-Gear also came out with some new FJ80 goodies, and hopefully that's a sign they are continuing into the FJ80 market. While I was in there, I put the TG wiper seal and rock ring kit on there to help keep dirt and gunk out. After shearing my 6 ARP studs off at OSRC, and ultimately ruining that knuckle, I did some research, and found out that those particular ARPs were backwards as far as thread length goes, and cause the studs to loosen up. After finding this out with OSRC, every trip after, I always checked them, and they almost always were loose. I looked into Front Range Offroads ARP studs, and new Diamond drive flange kit. FROR says they have had people running 40s on those studs with no failures, so picked some up. They definitely look, and feel much stronger than the others. The full length stud in the hub alone makes it worth it.
Lets just say OSRC taught me, and showed me some weak points on my buggy, and I am focusing on strengthening these weak points. Between the many owners, builds, and abuse this chassis already has seen, and what I still plan on doing with it, I needed to beef up the lower rock tubes. I took a piece of 1-3/4" I.D (can't remember thickness insert later) tubing, cut it in half, and welded it to the bottom of the bars. After that, I focused on bracing up the rocker bar, with the arm/shoulder bars. I couldn't brace it up as much as I wanted, due to my seats, but feel this result will work great. I continued the tube from the second A pillar down to the bottom bar, then tied that into another vertical bar in front of the seat.
During OSRC (see what I mean by a good teaching event?), when I rolled on the first course, it bent in the right side front A pillar. Since I plan on doing much more competing this year, I figured this needed to be addressed. I made a post on Facebook, asking people's opinions on it, and it was pretty much split down the middle; with people saying to leave it, and the others saying replace it. I decided it I better replace it, for safety for one, and in all honesty, the bend was driving my OCD nuts
tonight I cut out the old pillar, and will be sleeping the new one, and planning on adding a piece of steel with dimple dies in it to brace both A pillars together. Hopefully this bar will come together better than I am thinking it will be.
Once all the fabrication is done, I'll be cleaning up the chassis and panels for a freshen up as well. I also plan on going through all the fluids and giving all the hardware a once over as well.
Did I mention I am hoping to make it down to St George at the end of the month? Got some work to do!!!
More to come, that's it for now