4.0 compatibility

MSS

Registered User
Location
Syracuse, UT
What year's of the 4.0L are interchangeable? This is what I thought:

- 1987 to 1990
- 1991 to 1996
- 1997 to 2001

Is this right? Were there any major differences between the XJ's, ZJ's, YJ's, TJ's?

Thanks
 

Milner

formerly "rckcrlr"
What year's of the 4.0L are interchangeable? This is what I thought:

- 1987 to 1990
- 1991 to 1996
- 1997 to 2001

Is this right? Were there any major differences between the XJ's, ZJ's, YJ's, TJ's?

Thanks

I have put a later (post93) 4.0 in a '90. Used the 90 intake/exhaust/injection....no problems.
 

DaveB

Long Jeep Fan
Location
Holladay, Utah
On my scrambler I used a 99 4.0 but used 93 wiring and injectors and it works fine. The 91-96 4.0s have a different cam (and possibly the head) than the 87-90. The 97 and newer 4.0s have smaller valves which gives them a bit less power which they tried to make up with a different intake manifold. Another minor difference is that the hole for the heat sensor in the back of the head on the obd2 motors is not there.
 

MSS

Registered User
Location
Syracuse, UT
Thanks for the responses. So far it looks like anything '87 and up will interchange. So what are the major differences? '91 and up they went to the HO version (177 to 190 hp). What changed in motor? Dave, you mentioned a cam change, is that the only difference?

To give some background on why I am asking....
- I have an '88 with a tired engine (305,000 miles) and I am buying a '93 with a blown engine

So in theory, I could pull any year 4.0 and stuff it in the '93 (or '88) as long as I change out the intake/exhause/injection; right? Am I missing something?
 

DaveB

Long Jeep Fan
Location
Holladay, Utah
Thanks for the responses. So far it looks like anything '87 and up will interchange. So what are the major differences? '91 and up they went to the HO version (177 to 190 hp). What changed in motor? Dave, you mentioned a cam change, is that the only difference?

To give some background on why I am asking....
- I have an '88 with a tired engine (305,000 miles) and I am buying a '93 with a blown engine

So in theory, I could pull any year 4.0 and stuff it in the '93 (or '88) as long as I change out the intake/exhause/injection; right? Am I missing something?

I found this while checking to see what the differences were:

The 1987 RENIX 4.0 made 173 hp (129 kW) and 220 lb-ft (298 N·m) of torque. In 1988 the 4.0 received higher flowing fuel injectors, taking output to 177 hp (132 kW) and 224 lb-ft (304 N·m) respectivly.

In 1991 Chrysler Corporation, then the owners of the Jeep brand, redesigned the RENIX engine control computer and raised the intake ports approximately 1/8" for a better entry radius. Chrysler also enlarged the throttle body and redesigned the intake and exhaust manifolds for more efficiency, and the fuel injectors were once again replaced with higher flowing units. The camshaft profile was also changed. The net result of all these changes was an engine that made 190 hp (142 kW) and 225 lb-ft (305 N·m) of torque. Badging on Jeeps equipped with this engine read "4.0 Litre HIGH OUTPUT". The new cam profile combined with altered computer programming eliminated the need for an EGR valve and knock sensor, but make the engine more sensitive to alterations, especially where emissions are concerned.

Small changes were made to the cylinder head for the 1995 model year. In 1996, the engine block was redesigned, and a new strengthend unit was then used. The new block made use of more webbing cast into the block, and a stud girdle for added rigidity of the crankshaft main bearings. The cylinder head was also again changed around 1998 to a lower flowing, but more emissions friendly, design. Engines installed in 1999 Grand Cherokees carried the Power Tech name, which was subsequently passed on to 4.0s in all Jeep models
------------------------------------

So you can put most any 4.0 into your rig as long as the control and injection system goes with it. If you put a newer engine into your 88 you will need to used the Renix control and intake manifold, or you can take out all of the wiring from the 93 and swap it into the 88 with a newer motor if you want the extra power. If you put an older motor into the 93 you will need to use the intake manifold and all of the injectors from the 93.
 

Brett

Meat-Hippy
Just a thought for you too......even though the 87-90's made less horse power, max torque was available at 2400 RPM, compared to around 3700 for all the newer 4.0's


;)
 

MSS

Registered User
Location
Syracuse, UT
I see the max torque at 2400 RPM being a good for wheelin' - but how about for on-road driving - basically, what would you guys vote for a daily driver? Honestly the only cherokees I've driven have been my 2 88's and a 90. So I don't have anything to compare to - how much better are the HO's?
 

Milner

formerly "rckcrlr"
I see the max torque at 2400 RPM being a good for wheelin' - but how about for on-road driving - basically, what would you guys vote for a daily driver? Honestly the only cherokees I've driven have been my 2 88's and a 90. So I don't have anything to compare to - how much better are the HO's?

I did not notice much difference, but never drove HO/non-HO back to back. I did not feel a dif puting the HO motor in with the 90 non-HO intake....
Get what ever has the least miles on it/best deal....If your just looking for a core, et whatever is cheapest....
 
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