Jeep 98 ZJ Stalls while Driving, Won't start till it sits for a while

Hey guys, new sign up but long time lurker. Apologize in advance if this is wrong spot to post but majority of you are Utah Jeep Owner's. Any help is appreciated in this matter.

My '98 ZJ with the 242 4.0 inline 6 has started stalling on me randomly while driving, it has done it at different speeds. (back roads, main roads, freeway.) I am a IT guy by trade but worked in a race shop in my teens (Lozano Bros Porting) Used to be in San Antonio Texas. But I've torn down and washed a few hundred v8's and I'm somewhat mechanically inclined, but super newb at automotive electrical.

The first time it happened was about 3 weeks ago, I was on the freeway using cruise control and the engine just shuts off, I still have power etc and coast to the break down lane. I cranked on it a few times and eventually got it to fire within a couple of minutes and went on my way. About 5 miles later and off the freeway it felt like it was going to cut out then came back, split second it seemed like. Drove it home no issues.

Next day I go to work and come home for lunch with no issues. I leave to go back to work (within a half hour) and the Jeep again stalls a few blocks from home. I crank and crank on it till the point the battery dies. (old battery 6 years out of warranty on a (N)EverStart.)

I have a mechanically inclined friend come help me move it, we don't hear the fuel pump, so we put a few spoonfuls of gas down the tb. With the aid of cables we jump it and it's starts and sound super rough. We get it back to his lumber yard and I shut it off, no start again. I let it sit for a few days and My buddy thinks it is the fuel pump, so I go to pepboy and get a Carter Fuel Pump Assy and we drop everything and replace it. Jeep runs strong and I drive it around town for a few and put a quart of oil in (constant leak, bay is messy is as hell)

Next morning I go to work and sitting in the lot sipping some coffee with it running and it dies on me, won't fire but cranks and cranks till battery is dead again. (still old battery.) At lunch I get a jump and it fires right up, (no gas needed in TB this time) I took it to Wally World and got a brand new battery.

Drove awesome for the next 4-5 days. Then it stalled out again..., far from my house, thankfully a friend came to assist. We tried jumping and no go, would crank really really strong being hooked up to his truck. I ended up leaving it to sit for about 2-3 hours and came back prepared to tow it, I got the crazy idea to try and jump again and it fired right up. I baby it to his house and leave it running to see if it will stall while idling for about 30 mins, I had him follow me home and no stall issues. Was good for about 2-3 days more with only short distances traveled before I parked it (work and home is less than 2 miles for both wife and I) It stalled again on my way back from lunch this past thursday. I let it sit for 2-3 hours walk back to it and it starts up second time.

I get it home and let it idle and it stalls again. The stalling is getting more and more frequent and once it stalls it will not start again until it sits for a several hours or more. It fires up every morning here it Utah and it's still mildly chilly in the mornings. So I drive it 2 more days just the quick trips to work and it stalls on my wife last night a block from the house, I let it sit for about 4 hours and it starts up after a few cranks, the gauges went all nucking futs on me and then went to normal. I put it in it's parking stall and it stalls right out, I can start it but it dies again immediately. I let it cool off until this morning and start it up first try, first crank, let it come to temperature and it stalls on me again. I have tried the on/off/on/off/on with the ignition but can not get it to pull any codes. I do see the CEL the first seconds when the key is turned to on, I think I may be able to rule out the PCM?

So with a entire fuel pump assy and a brand new battery installed, from my reading, it could be the crankshaft position sensor, an o2 sensor's harness near the drive line, the PCM and/or it's connections/harness.

What else could I be looking at, I'm a limited income and taking it to a mechanic is likely out of the question unless money falls from the sky.

My engine bay and engine is filthy as hell because of some oil leaks that I have probably ignored for for too long instead of just keeping it topped off.

I am hoping one of you wizards has a sure fire way to troubleshoot this or point to the most likely cause with the details I have provided.

I apologize for the very long read but wanted to give as much info as possible on my issue occurrences once it started.

Thanks in Advance Guys!
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sawtooth4x4

Totally Awesome
Crank position sensor. Did you check OBD2 code. I had this happen with a 95_ZJ. I replaced it twice. First one from the parts store was broken. Took it back and bought the more expensive version. Fired right up and didn't have any other issues

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Crank position sensor. Did you check OBD2 code. I had this happen with a 95_ZJ. I replaced it twice. First one from the parts store was broken. Took it back and bought the more expensive version. Fired right up and didn't have any other issues


I don't currently have a CEL light on, would I still be able to pull codes if no CEL is on?

I believe the PCM is fine as I do get the CEL to come on right after turning the ignition to the ON position, it comes on for the few seconds like it should and then goes off. This leads me to believe the PCM is booting fine.

I am hearing too that only buy mopar sensor's. What brand cps did you buy both times? and what store if you're allowed to say on here.
 

sawtooth4x4

Totally Awesome
the light could be burned out. go to autozone, and they will scan it for free.

i've had a few CPS's go out over the years. the symptoms usually are: it runs fine until it warms up, then it just dies. no other symptoms.

I had a 5.2L V8 in mine and it was a pain in the butt to change out the CPS. It should be a bit easier on the I6 as there is more room. I have fat hands to getting in between the engine and firewall was not easy.
 
the light could be burned out. go to autozone, and they will scan it for free.

i've had a few CPS's go out over the years. the symptoms usually are: it runs fine until it warms up, then it just dies. no other symptoms.

Could the CEL light be burned out if it stills comes on for the "pre-start" cycle? Also with your issues on the CPS's you have changed, what brand got you up and running?
 

sawtooth4x4

Totally Awesome
Its been 3 years since I replaced mine. I do not remember sorry.

If it's coming on before you fire the engine then it's not burned out. I would scan it anyway to see if there is a pending code.

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Cody

Random Quote Generator
Supporting Member
Location
Gastown
I also have had CPS sensor issues that were similar. In the 4 point slow ZJ I owned, the CPS was faulty and was somehow causing coils to fail. I'd say start with the CPS and go from there...if it's still the original sensor it's probably not a bad idea to swap a new one in anyway. They are pretty notorious for failing.
 

phatfoto

Giver of bad advice
Location
Tooele
I'd vote CPS. DO NOT GET A PARTS STORE CPS!!!!! Please save yourself some $ and pain and get a dealer part. Worth any extra $

Agree with both. CPS and get from the dealer. I put in a cheaper one, and while its running fine, I have a dealer bought CPS ready to go in. Your symptoms are right in line with the CPS failing.
 
When you said..

In the 4 point slow ZJ I owned, the CPS was faulty and was somehow causing coils to fail.

Are you referring to multiple coils being on the jeep or just the single ignition coil on the 4.0 and going through a few of them until you replaced your CPS, sorry, still learning. I need to poke around in here often. lol
 
I got my CPS, gonna attempt an install today. I read on some sites dealing with CPS's. My question is. Will I need a scan tool to "relearn" anything once I put the new CPS in?
 
Well, new sensor is in. ended up buying an 18 inch 3/8 extension to assist, bolt went out easy but sensor itself was a pita. Anyway, I've got the jeep up to temp, have driven around and seems like she's running a bit better. This is only day one, I'll continue to update this thread in case of anything relating to the symptoms occurs again.


a BIG thank you to this forum community for sharing experience and knowledge. I could not have gotten this far in the repair without you all!

(edited for typo)
 
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