Dempsey, how did the rig work out for ya? Any issues?
Issues? Oh, yeah. At the reservoir, I aired down but forgot to disconnect the swaybar. I realized this just as we were getting to the Forest Lake turnoff (stream crossing), so I stopped right there to take care of it... but I couldn't. The swaybar bushings were effectively glued to the pins! I was hammering on them but neither one would budge. Oh well, I figured, I'll just leave the bar connected like I always used to do.
Back in my Jeep, I engaged 4LO and crossed the stream. Immediately on the other side--we're talking 25 feet from where I had stopped to fiddle with the swaybar--is one largish rock on the right side of the trail. Just as I put my front tire on it, I heard a loud
ping! as the left swaybar disconnect bolt ripped out of its threads and went shooting off into the dirt beside me:
You have got to be kidding me.
Now that I had broken it, I had to find a way to eliminate the problem. I had to unbolt both swaybar pins at the axle since the %$#@! bushings wouldn't come off, and I also removed the upper link bolts. Only after all this could I finally get the links off the Jeep.
I initially tried using zip ties to hold the swaybar up next to the frame, but those broke very soon thereafter. Thankfully, someone (Ryan?) had some bailing wire on hand and it proved to be sufficiently strong to hold things in place. (You can see the bailing wire in the above photo.)
I called Tera this morning to complain about this component failure. Sam basically told me, "the new style links aren't designed to remain connected when you flex the suspension." Really?
Really?!? (sigh)
At least he's giving me new replacement parts. While I genuinely appreciate that, it still doesn't solve the problem of getting the bushings off the damn pins. I better figure something out quick.