Decided to look at my starter today.
It’s been turning the engine over but rarely fast enough to start the bike. I figured the starter was just tired.
When I pulled the starter there was a weird groove in the teeth. Almost looked factory. Almost. I figured something else must be wrong
I started by disassembling the starter. I can’t believe it still turned. One of the brushes had broken off and the wires were rubbing the armature. Junk
Next I pulled off the ignition cover. Everything looked normal. Dirty of course but normal. I watched a couple YouTube vids about the assembly and I could tell my bushings were worn. The first 3 not to bad. Then I looked at the one in the ignition cover. Yup. Bushing was gone. The bendix has done enough damage to the cover that it’s junk now too.
I tried putting a bushing in but the hole is probably 1/8” too big.
So parts list is
Starter
Bendix
Bushing kit
Ignition cover
Idler gear.
Really the idler gear and bendix do not look bad at all. But since I’m in there I guess