I think I have resolved most of the Husky Mikuni carb issues. As Paul and Stratton have pointed out there are some issues. Mine was running rich stock as expected. I had some lean popping in the mid and assumed it needed the clip lowered to raise the needle. Well that made it much worse.
Once I got it home I dropped the main from a 450 to a 440. Rode it around the field by my house and it was rich in the bottom and felt lean on top, power was not smooth.
I found some info on how Graham Jarvis sets up a Mikuni so I performed all his stated mod.
First the drain plug in the bowl where the main jet sits has a plastic baffle over it that nearly seals it. The float has to fill above it and fill the plug through three little holes. They are smaller than the main so it starves. The bowl however has holes in is that would fill the plug. See picture.
Also in the picture you can see the overflow tube has been bent more vertical and pinched off slightly. This is supposed to combat the leaking overflow from the float being set so high.
I drilled 1/16" holes (6 total) in the plug and opened the 3 baffle holes to 1/16". I slightly pinched the overflow tube tool. I checked my float height and it was 6mm. Not sure it that is good or not, I didn't adjust it. As a last stab I also looped the overflow tube as JD Jettings kit instructs.
I installed a 420 main and found I already had a 25 pilot jet stock. The 43-75 needle is on the 2nd clip from the top.
I then filled the notch in the slide slightly larger (.20" diameter round file).
Stock
Filed.
This is supposed to help the transition from idle to the pilot.
Lastly I checked the stock reeds. This is what I found.
So V-force reeds were ordered and installed.
I warmed it up in the garage and took it around the neighborhood but thanks to our last storm it wasn't a very thorough test. Seems way better transition from idle to the pilot and the top is super clean without ever falling off.
Mesquite will be the real test.