Light weight buggies

benjy

Rarely wrenches
Supporting Member
Location
Moab
Recently a few threads have come up that have rekindled an old obsession I've had with building a super light buggy (the axle housing thread started by Greg, and the 2k lb buggy build by CSR).

Something deep inside of me has always been interested in the bare minimum attitude (I can't explain it, but it's similar to my love for the old school non-bmw minis). I like the idea of having a buggy run 37" tires, on D44s, a 4 banger for a powerhouse, and being able to tow it out to the trail with a family SUV to boot.

So I have a few questions about this type of a build. There must be some major benefits because obviously at least a few people have made cutting weight a major priority... How would a light weight platform perform compared to a rig with similar specs? Would there be a gain in performance despite sacrificing horsepower for weight?

One of the major benefits that I see to a lightweight rig is cost. Cheaper axles, cheaper engine... But really, if you're going to be spending the tens of thousands it costs to build a buggy, it seems like you would really only cut a few hundred dollars in these areas. Now when you get around to tow rig and trailer, that opens up a new can of worms.

If you guys thought this were a project worth pursuing, what would your parts list look like? Engine/Drivetrain combination? Maybe a formula toy type rig with airshocks instead of leaves? A well suspended f-toy may actually be exactly what I'm thinking...

Also- I'd be interested in knowing what your guys' rigs weigh and how you feel your rigs weight affects it's performance. The Herzog buggy is the only local one that comes to mind.... I imagine when our TJ is built it will tip the scales around 4500ish? On one tons with 90% of the tub remaining.

This rig was the one that got me started on this a few years ago, when I found his buildup on pirate. It was this pic that really caught my eye (maybe it was his home-brewed trailer, but I dig his setup):

attachment.php
 

GOAT

Back from the beyond
Location
Roanoke, VA
Recently a few threads have come up that have rekindled an old obsession I've had with building a super light buggy (the axle housing thread started by Greg, and the 2k lb buggy build by CSR).

Something deep inside of me has always been interested in the bare minimum attitude (I can't explain it, but it's similar to my love for the old school non-bmw minis). I like the idea of having a buggy run 37" tires, on D44s, a 4 banger for a powerhouse, and being able to tow it out to the trail with a family SUV to boot.

So I have a few questions about this type of a build. There must be some major benefits because obviously at least a few people have made cutting weight a major priority... How would a light weight platform perform compared to a rig with similar specs? Would there be a gain in performance despite sacrificing horsepower for weight?

One of the major benefits that I see to a lightweight rig is cost. Cheaper axles, cheaper engine... But really, if you're going to be spending the tens of thousands it costs to build a buggy, it seems like you would really only cut a few hundred dollars in these areas. Now when you get around to tow rig and trailer, that opens up a new can of worms.

If you guys thought this were a project worth pursuing, what would your parts list look like? Engine/Drivetrain combination? Maybe a formula toy type rig with airshocks instead of leaves? A well suspended f-toy may actually be exactly what I'm thinking...

Also- I'd be interested in knowing what your guys' rigs weigh and how you feel your rigs weight affects it's performance. The Herzog buggy is the only local one that comes to mind.... I imagine when our TJ is built it will tip the scales around 4500ish? On one tons with 90% of the tub remaining.

This rig was the one that got me started on this a few years ago, when I found his buildup on pirate. It was this pic that really caught my eye (maybe it was his home-brewed trailer, but I dig his setup):

attachment.php

There's a nice micro buggy chassis out there for sale that would be a good start. pm wj zuk for info.
 

Herzog

somewhat damaged
Admin
Location
Wydaho
I love that my rig is light, but it could be lighter. I can't tell you what it weights because I have never weighed it, but compared to other buggies and rigs I've driven it's a world of difference.

My I6 is pretty heavy and it's a long & tall block which was a pain to fit. That's the one thing I would change if I started over. Other than that I've been really happy with it.

I also think there is an optimum when you are building with weight in mind, but it really comes down to preference and driving style too. You really can go too heavy, and you can go too light. In my mind, I could go a bit lighter with mine and be very happy. I can't see myself building anything heavier than what I currently have.
 

phatfoto

Giver of bad advice
Location
Tooele
Probably the easiest way to go in this regard is with a mini truck frame and running gear, and a Hendrix Formula Toyota chassis. Fab the rest and go. Keep it as minimalist or as decked out as you want to. I don't know what they weight in at, but it can't be a lot. Considered the Hendrix chassis last year instead fo rebuilding my Ranger...

I've often considered a sand rail chassis modified to use a FWD drivetrain with the trans as a transfer case and solid axles. What I was going to use was a Chrysler 2.2 turbo 2 motor and 5 speed. But sold off all the parts before moving here from California.
 
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Meat_

Banned
Location
Lehi
Personally I could never enjoy a non-V8, but many can and do.

The only thing I would argue strongly against in your ideas is that it sounds like you are thinking about flat towing..... don't.
 

ChestonScout

opinions are like Jeeps..
Location
Clinton, Ut
What I dont understand is everyone wants to make a lightweight buggy. They skimp on everything and get it to weigh 2000 lbs or less. They wheel it, decide its to light so they fill the tires with water to weigh it down to get traction and to change the center of gravity.

Lighter is going to be better but there has to be a line somewhere. You need SOME weight IMO

Of course this is coming from a guy who drives a oversize Scout on Rockwells and 46s so take it for what its worth
 

Bart

Registered User
Location
Arm Utah
I think you nailed it right there. There is an optimum in there somewhere. :D

Seriously, I don't think there is. I think it's personal preference. Different buggies will excel in different areas. I've seen light weight buggies do some cool things, and I've seen heavy rigs do cool things. It all comes down to what you like and what you have.

One big factor I think a lot of people overlook is familiarity. People that have their rigs for years and know how they work and what to expect. These guys usually are dialed in and can outdrive high dollar rigs all day long. This coming from a guy that hasn't had the same rig for more than 2 years in a row.

Just thinking out loud here.
 

benjy

Rarely wrenches
Supporting Member
Location
Moab
Probably the easiest way to go in this regard is with a mini truck frame and running gear, and a Hendrix Formula Toyota chassis. Fab the rest and go.

That would definitely be the simplest way to go. I would have a hard time not upgrading the leafs however. From what I've ready guys can keep a ftoy build under $7k

My I6 is pretty heavy and it's a long & tall block which was a pain to fit. That's the one thing I would change if I started over. Other than that I've been really happy with it.

Have you considered what you would replace it with if the I6 kicked the bucket?

There's a nice micro buggy chassis out there for sale that would be a good start. pm wj zuk for info.

As I was pondering the idea last night after posting the thread, I remembered his sammi... that thing must have been pretty dang light, and seemed to perform really well the 1.6(?) he had in it

you are thinking about flat towing..... don't.

nah, I wouldn't flat tow it, but after reading my post I could see how you got that. considering this would only be a 2nd rig years down the road, we'd just have to get a bigger trailer (of course any trailer is bigger than the one I have now ;) )
 

Greg

I run a tight ship... wreck
Admin
I'm with you Benjy, it would be fun to build a smaller buggy with lighter components. I've been running different setups thru my head for awhile now. I would use a 4 cyl, but it would have to be some kind of turbo-charged motor... 4 cyl + boost = lightweight fun!

I'm in no position to build, but here's what I'd want to do-

-Volkswagen TDI engine with all electronics hooked up, tuned for about 280 ft/lbs. :greg:

-Toyota 5 speed transmission, Toy reduction box mated to Dana 300.

-Toyota Landcruiser FJ80 front axle (high pinion, stronger than mini Toy axle)

-Toyota Tacoma rear axle


Run some sticky 37's and have fun with it. Using that TDI engine, the buggy would get about 30 MPG. No need for a 15 gallon fuel cell, 5 to 8 gallons ought to do. Radius arms in front and 4 link in the rear, with air shocks on each corner. I think that would be a good balance of weight, power and strength.

A cheaper version would be to use a 22RE running propane with a turbo... :greg: And running dual Toyota t-cases rather than the Dana 300.
 

kake

Registered User
Location
Kaysville
I'm with you Benjy, it would be fun to build a smaller buggy with lighter components. I've been running different setups thru my head for awhile now. I would use a 4 cyl, but it would have to be some kind of turbo-charged motor... 4 cyl + boost = lightweight fun!

I'm in no position to build, but here's what I'd want to do-

-Volkswagen TDI engine with all electronics hooked up, tuned for about 280 ft/lbs. :greg:

-Toyota 5 speed transmission, Toy reduction box mated to Dana 300.

-Toyota Landcruiser FJ80 front axle (high pinion, stronger than mini Toy axle)

-Toyota Tacoma rear axle


Run some sticky 37's and have fun with it. Using that TDI engine, the buggy would get about 30 MPG. No need for a 15 gallon fuel cell, 5 to 8 gallons ought to do. Radius arms in front and 4 link in the rear, with air shocks on each corner. I think that would be a good balance of weight, power and strength.

A cheaper version would be to use a 22RE running propane with a turbo... :greg: And running dual Toyota t-cases rather than the Dana 300.

I really like your component selection :greg: with exception of the tranny. No Auto? I like the radius arms in the front as well for an all around wheeler.
 

Kiel

Formerly WJ ZUK
I had the 1.6 in the sami, w dana 44's and 36 inch tsls. I really liked that rig. I build that becuase I thought the same ideas as you. I could run 1/2 ton axles and they would survive behind the wieght and power I had. It worked really good, but I lacked the wheel speed I sometimes wanted, not needed, but wanted;). I only broke a couple shafts in about 3.5 years. But they were 30 years old also. I took that thing as far as I thought I could, but in the end wanted something different, with more room, more power, and more tire.
 

Greg

I run a tight ship... wreck
Admin
I really like your component selection :greg: with exception of the tranny. No Auto? I like the radius arms in the front as well for an all around wheeler.

I don't think an auto would work well with the TDI motor, since you'd be using a gas auto. You could use a Sidekick Auto trans, but the shift points would be whacky with the powerband of the TDI. I've driven enough Toyota's with dual cases that I'd be comfortable running a stick, plus a Toyota turbo trans should hold the power of a turned-up TDI engine.

Radius arms are simple, especially if using an FJ80 front axle. I'd probably build some, longer than the stock arms.
 

SAMI

Formerly Beardy McGee
Location
SLC, UT
I've always wanted to build a mini-light buggy to tow behind my suv...

my "55urai" build would consist of:

Tubed Samurai frame w/ FJ55 hood/grille

3RZ Toy motor (2.7 DOHC) ~ 150hp/177lb ft tq stock
TCR headers
Turbo if the $$ allowed it

5sp out of Taco

Dual Toy cases w/ atleast one lowered significantly

Hi pinion Toy 8" Front w/ 5.29's, Longs, chromo & 6 stud knuckles

Toy 8.4 rear w/ 5.29's, & ARB locker ~ chromo shafts if $$ allowed

37"s on 17"s

104-106" WB?

18-22" belly height? <-- very rough guestimate

2 seater.. no sheet metal except the 55 hood/grille, rest'd be skins.

I'd find or have made an aluminum car dolly to tow around, rather than a full trailer... Obviously for wieght savings..
 
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Greg

I run a tight ship... wreck
Admin
I've always wanted to build a mini-light buggy to tow behind my suv...

my "55urai" build would consist of:

Tubed Samurai frame w/ FJ55 hood/grille

3RZ Toy motor (2.7 DOHC) ~ 150hp/177lb ft tq stock
TCR headers
Turbo if the $$ allowed it

5sp out of Taco

Dual Toy cases w/ atleast one lowered significantly

Hi pinion Toy 8" Front w/ 5.29's, Longs, chromo & 6 stud knuckles

Toy 8.4 rear w/ 5.29's, & ARB locker ~ chromo shafts if $$ allowed

2 seater.. no sheet metal except the 55 hood/grille, rest'd be skins.

I'd find or have made an aluminum car dolly to tow around, rather than a full trailer... Obviously for wieght savings..


That 3RZ motor is amazing, would be even better with a turbo. :greg: I like it Jason!

I looked into alum trailers... the ones I saw weighed as much as a steel trailer because they used more material to make it just as strong. :ugh: You could build a smaller 12' trailer, run one axle with dual tires and no springs... :busted: I bet it would be close to 1k #'s.
 

kake

Registered User
Location
Kaysville
Ya know now that I think about it, I have always wanted to put my Tundra 4.7 in something-

all aluminum (light weight)
not overkill as far as horsepower (stock 245),but they do have lots of torque, small in size(for a V8)
most imporantly--reliable

They do get poopy gas mileage though.
 

benjy

Rarely wrenches
Supporting Member
Location
Moab
I bet it would be close to 1k #'s.

This guy claimed his trailer was about 1000lbs

I had it in the original thread but it looks like the pic disappeared.

Or maybe something like a sandrail trailer...
 

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