Where to begin? Our build night was an absolute success. While I had planned to be working through Wednesday night and into Thursday morning, we took it for a post build voyage just after 11PM with 6 gents crammed into the rig.
I'll try and document each major component of the build, the truth is I was literally just bouncing back and forth finding nuts/bolts and looking up torque specs while my crew did the grunt of the work
Step one was the front suspension. We quickly broke the lug nuts free and had the front end on jack-stands while the front bumper crew started test fitting the bumper and sourcing hardware for the bumper brackets. James at ExpeditionOne literally built this bumper in a two-week period and it is still a working prototype they don't have instructions or hardware kits set up quite yet, no biggie we had it covered.
Bumper getting test fitted by committee
ExpeditionOne Bumper ready for install
While they were working out the brackets, the suspension was getting installed. Full OME package in the front, Emu Dakar leafs, Nitrocharger Sport Shock, anti-inversion greasable shackles and pins, u-bolts and the steering damper.
Old Man Emu suspension complete, new tires and wheels installed
All finished with the front for the night
Matt inspecting the finished product, QC.