Simple home-remedy press brake

I Lean

Mbryson's hairdresser
Vendor
Location
Utah
I've wanted one of these for quite a while, and have rednecked my way past it using a chunk of angle iron or other cobble-togetherness until now. I finally got motivated enough to do something about it. It's pretty simple, didn't take long to build, and seems to work well so far.

It's 3/4" x 3" flat bar for the upper "blade", milled to about a 50 degree angle. (might need to be closer to 70 or so degrees, we'll see after I use it a bit) The lower die is just two chunks of 1.25" .281 tubing welded to the 3/8" base. A couple of 5/8" bolts on the sides, more of the same tubing, and some Briggs&Stratton valve springs to keep them separate until I'm ready to bend something, and POOF! Better bends than angle iron can make. :D It's as wide as I could make it and fit between the uprights on my press, so I can use it for larger sheetmetal stuff later, hopefully.

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I bent some scrap 3/16" x 4" just to see how crisp it made it....totally acceptable for me.

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On a test with 14 ga. scrap, it easily bent more than 90 degrees, which is all I wanted to do.

If you have a press, build one--it's easy!
 

Herzog

somewhat damaged
Admin
Location
Wydaho
This is on my to-do list. Very nice.
Who milled the 3/4 plate for you? Do you think 1/2 plate would be sufficient?
 

I Lean

Mbryson's hairdresser
Vendor
Location
Utah
Our very own Sixb milled the plate. :cool: I'd think 1/2" would be fine, especially if you either made the whole thing narrower, or the plate is wider than my 3". I'm sure someone more engineer-y than me could figure out strengths and stuff, if one were to care.
 

MikeGyver

UtahWeld.com
Location
Arem
Good to see someone else has made their own press brake!

Here's the brake I made 3 or 4 years ago when I was making Dana 44 diff covers.

The top knife is 3/4", bottom channel is just two 1" plates bolted together. All the beveling was simply done with an angle grinder. Bends 6" wide 1/4" plate, or 3/8" up to 3" wide on my homemade 20 ton air-over-hydraulic press.

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I Lean

Mbryson's hairdresser
Vendor
Location
Utah
Good to see someone else has made their own press brake!

Here's the brake I made 3 or 4 years ago when I was making Dana 44 diff covers.

The top knife is 3/4", bottom channel is just two 1" plates bolted together. All the beveling was simply done with an angle grinder. Bends 6" wide 1/4" plate, or 3/8" up to 3" wide on my homemade 20 ton air-over-hydraulic press.

Nice! Did you have any problems with the top knife's edge rounding off with use?
 

MikeGyver

UtahWeld.com
Location
Arem
It started to round on the 3/8" plate. the 1/4" was ok though. If I bend that 1/4" diamond plate with the diamonds facing up it focuses too much pressure on them and dents the blade a bit.
Ideally you would want to use hardened steel plate, like made for the wear edge of a skidsteer bucket.
 

bobmed

- - - -
Location
sugarliberty
I made one a while ago to make brackets.
I used 1/2 " plate and when I ground the edge I made it about 1/8 " radius to keep it from deforming the edge.
 

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I Lean

Mbryson's hairdresser
Vendor
Location
Utah
It's purely for show. :ugh: It's too hot to work now, so I'll probably use it when it gets cool in September-October, then it'll be too cold to work after that. :rofl:
 

Hickey

Burn-barrel enthusiast
Supporting Member
My upper blade/knife has seem some deformation from bending rod and other narrow things. I've been reading some interesting things about tempering lately and I may take mine apart and temper it after I regrind it. I also want to replace my ram with an air/hydraulic one.

I've bent a ton of crap with my bender, everyone should build one.
 
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