Alright, enough suspense....
This is Stage 3 of the Gladiators build. I made some key upgrades that I believe are proportional to the size, wheelbase and overhang of the Gladiator. While the previous setup with a 1.5" Teraflex Leveling Kit and 37's was decently capable, the Gladiator struggled being long & low on the harder trails and the stock springs didn't provide much travel when pushed. While these mods aren't for everyone, I think they'll really make the Gladiator
much more capable offroad.
It all started with the Teraflex 3.5” Alpine RT3 Short Arm Extended-Travel Suspension System;
- The 3.5” Alpine RT3 Short Arm Extended-Travel Suspension System’s Alpine IR Short Control Arms, HD Forged Adjustable Track Bars, and Track Bar Brackets set the benchmark for short arm suspensions for maximum adjustability making them the perfect mix of performance and comfort. Carefully selected components safely provide 16” of rear suspension travel.
- Independent Rotation (IR) Bushings remove bushing bind during full suspension travel for less overall bushing load during articulation resulting in an unrestricted droop as well as a noticeable ride improvement whether on the highway or the trail.
- Front and Rear HD Forged Adjustable Track Bars and Front and Rear Track Bar Axle Brackets improve steering response, center the axles to optimize vehicle roll center, and reduce body roll for unsurpassed handling.
- In addition to the above, you also gain SpeedBumps (which are awesome), the rear anti-sway bar is relocated from behind the axle to above the frame, the rear control arm mounts gain more separation and better control, the rear driveshaft won't self destruct with all the new rear travel, etc. What's awesome about the RT3 Suspension System is that it's a fully engineered upgrade with high quality parts, it's so much more than just a suspension 'lift' kit.
Next up was the matching
Falcon 3.3 shocks and
Nexus EF 2.2 Fast Adjust Steering Stabilizer. If you know anything about me, you know I'm a big fan of Falcon shocks. I've ran several pair on a few different vehicles and love the wide range of performance they offer. From driving a lifted Jeep on the freeway and being totally planted, to blasting sandy two-track washes and handling it with ease, the Falcons offer a massive upgrade in capability and performance. I love that they're designed, manufactured and hand assembled locally in Utah!
With 3.5" of lift, a larger tire was required.... due to supplier issues, it's very difficult to find large tires these days.
I got really lucky after reaching out to John Williams @Impulse Offroad about a set of 39" BFGoodrich KM3 tires and he just happened to have one set available. Plans were made and I soon had a set of 39's in hand. Thanks John, you saved my build!
I liked my previous AEV Salta wheels but after a decent amount of wheelin, they were scratched up pretty bad. I had seen the
Teraflex Nomad wheels and their replaceable rock rash ring and decided that was a wise investment for a Jeep that's going to get wheeled..... the Nomads also feature a Air Deflator Valve that allows you to quickly air down your tires to a preset pressure, as low as 10 PSI. Open the valve and walk away and they'll automatically stop at your pre-set pressure!
To assist the front axle housing with holding up to the big 39" KM3's,
an Artec Apex Truss was welded on to the front axle housing. I carefully welded a little bit at a time, as to not warp the housing. Also preheated and post heated the cast steel to make sure the welds stuck. The bare steel was roughed up with a sander and SteelIt was applied to keep it from rusting.
In order to turn the massive 39" BFGoodrich KM3 tires, Yukon 5.13 gears were selected to get the RPM's back to where they need to be. I know that 5.13's sound pretty deep, but is should be geared just a little deeper than stock. I installed the gears with input from good friends, so hopefully they last!
Other pending upgrades; I'm planning to add aftermarket ball joints to hold up to the big tires, upgrading the axle shafts & joints to RCV's and probably Reid Racing steel knuckles, to replace the factory aluminum knuckles.
Pics of the upgrade install progress....