I'm comming to the conclusion that no matter what I do, its going to bend. I've just got to limit myself from jumping the poor thing as much. but I need my 4runner to get me through another year of races til the buggy is done, and I can't justify throwing a 60 under my toyota... for some reason it seems dirty, slow and heavy.
I cut the "small" knuckle balls up to get the birfs out today. I got the new housing painted, I will post pics tomorrow.
All the welding I did was done in short sections, giving it time to cool before welding to much that would cause the housing to warp. (I've heard horror stories about this)