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  1. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Moving on now to my onboard air addition after replacing the WARN Powerplant. Manifold block assembled. Compressor/manifold block assembly mounted. I was going to fabricate the mounting bracket but after pricing most of the items it was definately cheaper to purchase the system in kit form...
  2. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Thank you. Mike.
  3. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Now onto the front bumper build. Off with the WARN Rockcrawler bumper and Powerplant winch/compressor combo. I wanted to keep the mounting bolts hidden so I had to fabricate a sub-bracket in which to build off of. Here again is my CAD (Cardboard Aided Design) templates. WARN 9.5XP should...
  4. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    After installing my Trektop NX soft top. I decided to add the JKS steering support to eliminate the possibility of having gear box issues which is quite common on the JK's. Knock the paint/undercoat off to provide bare steel to weld the block onto. Tack welded. Burned in...
  5. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Bumper back from powder coater. Installed. Completed with LED lights and third brake light installed. I machined spacers to space the tramp stamp out away from the tailgate and allow the vent to perform as designed. Hi-Lift mount installed. I machined some spacers to prevent the...
  6. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Now moving on to my bumpers. I fabbed the rear bumper/tire carrier first as I had a temporary front bumper/winch already. Before. Mounting brackets. First piece to get the size/shape I was after as well as the spare tire cutout as low as I could yet still allow for if I ever decide to go...
  7. zmotorsports

    New from Northern Utah

    Thank you. Mike.
  8. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Next on to my auxiliary oil cooler installation. This is a PITA to do with the winch in the way but luckily I had a 90 degree pneumatic drill and some small bits which made it accessible. Adding my stainless steel line with AN fittings. Routing of the lines. Next item up was some gauges...
  9. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    On to the dual battery installation. I like the idea of having a reduntant system here as without juice you are dead in the water and almost everything requires a current supply on these new Jeeps. Before. Removing the TIPM. OEM battery tray out. While putting the new dual battery tray in...
  10. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Now on to the rear axle. Rear backlash reading. Gear mesh pattern on drive side of rear gearset. Ten Factory 4340 rear axle shafts. And rear completed. Also a shot of my MBRP rockcrawler exhaust system. I also use this Jeep as a toad to tow behind our coach. Sometimes I haul it in the...
  11. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Removed the front axle to re-gear, sleeve, gusset and paint. Disassembly of the front axle to prep for welding and re-gear. Holes drilled for sleeves. A couple of welds on my gussets for the lower control arm mounts. Painted and ready for gears. Out with the 4.10 and in with the 5.38...
  12. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    Thanks Brian, I appreciate that. Mike.
  13. zmotorsports

    New from Northern Utah

    Thanks guys. I have been thinking of coming over here for a while but finally decided to do it. Thanks to Brian for talking me into it and thank you Greg for setting/organizing the cleanup. I think overall it was a great turnout. Mike.
  14. zmotorsports

    New from Northern Utah

    My name is Mike, I am a new member. I just joined after meeting several great people on a couple of trail runs over the past summer as well as the National Public Lands Use day cleanup on Saturday. I am glad to have met many new people and look forward to meeting more on the forum. I live in...
  15. zmotorsports

    ZMotorSports 2011 JKUR Build Thread

    I am new here but thought I would throw up some pictures of my latest Jeep build. It is not real time as I have owned it now for almost two years. I bought the Jeep with only 3208 miles on the odometer and commenced building my "Dream Jeep". This is my daily driver and weekend wheeler. On...
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