buggy REBUILD thread

mesha

By endurance we conquer
Location
A.F.
The time has finally come for me to make some major changes to the buggy. I bought this about a year ago and figured it was a good platform to start from. It wasn't exactly what I wanted, but cheaper and faster than buying the parts buy themselves. I took it out wheeling a few times and quickly realized stuff had to change.
Here's what I started with

Factory tubular formula 1 chassis(kickin' it old school)
37 inch crawler stickies
4.3 vortec
4l60e or 700r4 I don't remember which
231 from a chevy with a SYE
HP dana 60 front 4.10 gears and welded
sterling 10.25 rear 4.10s and welded
triangulated front and rear suspensions
18" fox air shocks at all corners
108" wheelbase
double ended hydraulic steering
high steer arms
belly height of 22.5"
aluminum fuel cell

stuff I have already changed
gears 4.10s to 5.38s
tires 37s to 40 inch mtrs
wheels stock dodge steelies to wider aluminum
added a winch
broke the orbital valve mount and changed it for a ratchet strap:ugh:
broke the radiator mount and changed it for a ratchet strap:ugh::ugh:

I think that is the major stuff

On the first run at a real trail greenday/lockjaw I found out I would power out on big ledges. I decided to go with some lower gears. So I had 5.38 put in the diffs. was at 34 to 1 now at 45 to 1 which isn't too bad with an auto. I has made a difference for sure. I still want lower gears, but need to save for an atlas. that part of the problem being addressed I moved on to the next big challenge.

My suspension is built with a ton of anti-squat. The rear end jacks up like crazy. poor suspension geometry and poor air shock angles are the culprit so they are getting changed. After speaking with several of the buggy guys on here and some research of my own I decided to not do it myself:) Carl will be giving it the once over with my help(mostly me getting in the way). When we get it all taken care of I will post the new pics and hopefully some build pics in stages. We will be changing the angles of the links front and rear as well as the separation of the ends of the links. Also, 16 inch air shocks instead of 18 inch to lower it some.

Those of you with questions or suggestions let me know. Especially those who saw my buggy in action. The pics are not recent I will get those up in a bit. The pics on the grass were when I bought it with the 37s. The rest are just for fun but it has the 40s on. I will get pics of the stuff I am thinking of changing.
 

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jevyguy

Active Member
The time has finally come for me to make some major changes to the buggy. I bought this about a year ago and figured it was a good platform to start from. It wasn't exactly what I wanted, but cheaper and faster than buying the parts buy themselves. I took it out wheeling a few times and quickly realized stuff had to change.
Here's what I started with

Factory tubular formula 1 chassis(kickin' it old school)
37 inch crawler stickies
4.3 vortec
4l60e/700r4
231 from a chevy with a SYE
HP dana 60 front 4.10 gears and welded
sterling 10.25 rear 4.10s and welded
triangulated front and rear suspensions
18" fox air shocks at all corners
108" wheelbase
double ended hydraulic steering
high steer arms
belly height of 22.5"
aluminum fuel cell

stuff I have already changed
gears 4.10s to 5.38s
tires 37s to 40 inch mtrs
wheels stock dodge steelies to wider aluminum
added a winch
broke the orbital valve mount and changed it for a ratchet strap:ugh:
broke the radiator mount and changed it for a ratchet strap:ugh::ugh:

I think that is the major stuff

On the first run at a real trail greenday/lockjaw I found out I would power out on big ledges. I decided to go with some lower gears. So I had 5.38 put in the diffs. was at 34 to 1 now at 45 to 1 which isn't too bad with an auto. I has made a difference for sure. I still want lower gears, but need to save for an atlas. that part of the problem being addressed I moved on to the next big challenge.

My suspension is built with a ton of anti-squat. The rear end jacks up like crazy. poor suspension geometry and poor air shock angles are the culprit so they are getting changed. After speaking with several of the buggy guys on here and some research of my own I decided to not do it myself:) Carl will be giving it the once over with my help(mostly me getting in the way). When we get it all taken care of I will post the new pics and hopefully some build pics in stages. We will be changing the angles of the links front and rear as well as the separation of the ends of the links. Also, 16 inch air shocks instead of 18 inch to lower it some.

Those of you with questions or suggestions let me know. Especially those who saw my buggy in action. The pics are not recent I will get those up in a bit. The pics on the grass were when I bought it with the 37s. The rest are just for fun but it has the 40s on. I will get pics of the stuff I am thinking of changing.

So how is the double transmission thing working out?
 

mesha

By endurance we conquer
Location
A.F.
I actually just don't remember which it is. it is only one though:) I will edit so it will be less confusing.
 

mesha

By endurance we conquer
Location
A.F.
Oh gosh, don't remind me. I might have to get it shipped to Carl's house to avoid the people of the fog. Scary scary stuff right there. It like you magnites or magnaphiles or whatever don't know the chernobyl meltdown didn't happen in magna.
 

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mesha

By endurance we conquer
Location
A.F.
Dont forget to add you are fixing the steering. :)

If you need any other help with the rig, just let me know.

I may need some help on some fittings and stuff. I am also thinking about a less ghetto fluid cooler. Maybe send me a PM.


I hope so.

Great to see you getting started on it Davy. I'll be out to see progress when you get going.

I would love to have you check it out, but be warned I will pick your brain. I figure who better to ask then the guy who has owned 163 buggies;)
 

Bart

Registered User
Location
Arm Utah
I would love to have you check it out, but be warned I will pick your brain. I figure who better to ask then the guy who has owned 163 buggies;)

Hahaha, yeah. I did own a second or third gen FTM buggy and am happy to help where I can, but good choice on Carl to help with the suspension geometry.
 

SAMI

Formerly Beardy McGee
Location
SLC, UT
When Jacey and I broke up back in the day, she had my RL hoody. That was when Seth was running RL4x4 into the ground, and I wouldn't be caught wearing it; hence why I let her borrow it one night. She gave it back to me the night of "Operation Smurf Freedom". I didn't want to see her or the hoody that night... Just my baby on a trailer heading due whichever direction was across enemy lines.

Speaking of hoodies, my RME one didn't even last a year. Someone melted the hood, and then it was either stolen or my idiot self lost it. It was one thick, comfy SOB too, I miss it.
 
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