#iwannagofast ZJ build

Johnny Quest

Web Wheeler
Location
West Jordan
Why not cut a bit of your grill out and sink the winch down and back a bit?
After sleeping on it, that’s the route I’m gonna go. I’m gonna move the plate to the underside of those brackets, and then cut the front crossmember out, and gain 2-3” of room to move it back.

6E2D591B-478C-480F-B3EC-AEEF41AB9F1A.jpeg

Not much room if I don't cut out the crossmember; even with the crossmember cut out, the radiator is right there:
B880EDBF-D7B0-489F-B8E0-BD98A74911CA.jpeg

Might end up something like this:
9D51CA1C-C02D-42EB-BBB5-66B4048331D8.png
 

Tom95YJ

Tom @ Artec
Location
Herriman, Utah
After sleeping on it, that’s the route I’m gonna go. I’m gonna move the plate to the underside of those brackets, and then cut the front crossmember out, and gain 2-3” of room to move it back.

View attachment 166989

Not much room if I don't cut out the crossmember; even with the crossmember cut out, the radiator is right there:


Might end up something like this:
View attachment 166991
That looks like it'll be a better setup for you Dan, You know the ZJ crowd will send you death threats for cutting up a 9er grille haha !
 

Johnny Quest

Web Wheeler
Location
West Jordan
It sags to one side, has countless rattles, an odd vibration from who knows where, it smokes, has exhaust leaks, stops eventually, and has multiple fluid leaks…..but I took it to the gas station that is 0.7 miles away (since the gas light has been in for who knows how long), and it made it there and back without anyone dying! Hey, it’s the little wins.

E963F8B1-5ED8-4660-A82E-8F2A7D297BB7.jpeg701DD372-3B5B-41DA-82A2-137AB01EBC89.jpeg
 

Johnny Quest

Web Wheeler
Location
West Jordan
I did things.


I cut this out, since it was getting in the way; still have to cut out the other side, and then close them both back in, but with more clearance. The airbox on the drivers side was eliminated as you can see from the cone filter that’s peaking through, but the other side will be a little more tricky, as that’s where the battery and fuse box currently live.
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I started my locker swap. The 11+ super duty’s came with E-lockers in the rear axle, and they’ll fit in all sterlings going back to the late 80s. Just gotta swap some things and it *should* drop right in.
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Snagged a 1350 rear output yoke from Tom Woods to replace the 1310 yoke that comes with the Teraflex SYE kit. Gotta get that in, and then order a new rear driveshaft, also from Tom Woods; I didnt trust the one I built.
IMG_8825.jpeg


I also bought this diff cover and ram clamp mount from a buddy of mine who was going to full hydro. Just gotta get some hoses made up, and then I can tackle the steering system (again). Box is tapped and ready to go; I have an upgraded pump too, but I’m not sure if I want to mess with that just yet.
IMG_9049.jpeg



How many days til Delta?
 

Johnny Quest

Web Wheeler
Location
West Jordan
Well, time for an unfortunate update. I learned last night that the axle I thought was a Sterling 10.5 is in fact a Dana m275 rear axle; internally, these two axles are different in almost every way- 12 vs 14 bolts holding the ring gear in place, 35 vs 36 spline shafts, 10.25/10.5” ring gear vs 10.8” and so on, so the eLocker from the m275 will not work in the Sterling. Not gonna lie, this is a pretty big setback. Back to the drawing board.
 
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Johnny Quest

Web Wheeler
Location
West Jordan
Got the m275 reassembled and sold this weekend, so that nightmare is out of my way. Also got a Ruffstuff diff cover and PSC ram mounted for my hydro assist steering; obviously the clamp end will get moved down a bit, but it sits nice and high, so its fairly well protected from rocks, and is damn near parallel with the tie rod, so I shouldn’t have any side-load issues with the tie rod wanting to twist. Gonna order some hydro lines this week, and I’ll be replacing the diff cover hardware with some longer newer stuff too.

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Also ordered up a driveshaft- turns out that a front driveshaft off an early 2000s gas f250 should be the right length and have 1350 joints on both ends, so it just might work as a rear driveshaft for me. We’ll see- if it doesn’t work, I’ll call Tom Woods.
 
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Johnny Quest

Web Wheeler
Location
West Jordan
Started on some painfully simple and somewhat last minute rear shock towers. The idea behind the bolt-on shock mount design was to still fit in the 4600 rulebook, which states you can’t cut through the body for any reason other than a cage, and the stock shock mounts were very low and limited travel; this has a much higher mounting position, so I can Fit a longer shock without sacrificing ground clearance. That being said, I’ve pretty much moved on from ever racing, but the shocks are in place, and I don’t really want to change them up right now. Plus, if it works, it works.

Gonna chop the ears off the brackets since they’re gonna be in the way, weld everything together, and I figure I’ll do a bar across the top to connect both sides.

“If it’s stupid, but it works, it’s not stupid”

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Also, put a downturn directly on the end of the cat, (because cheap/easy/available), cut out the other front inner wheelwell, and kinda figured out where I need to make the battery fit. Messed with the hydro assist cylinder location as well, and proceeded to dump whatever fluid was in my steering box/pump all over my garage floor, so that’s neat.
 
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Johnny Quest

Web Wheeler
Location
West Jordan
Did 2x6 sliders-
IMG_9339.jpeg

And built a rear bumper with some leftover 2x6-
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Bent some tube for a “rollbar”, basically an internal b-pillar hoop with some legs; still gotta finish that-
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Still have A LOT to do before Delta- rollbar, rear locker install, bleed the hydro assist, figure out the soft brakes, do something about a rear driveshaft, build a front bumper, etc. If it gets done before Delta, it’ll be 100% untested and I’ll have zero seat time. I also don’t have a spotter, and would love to find someone with an extra trailer spot to drag it down for me, but I’ll probably end up driving back and forth to Delta to shuttle the camper and Jeep down separately.
IMG_9566.jpeg
 
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mbryson

.......a few dollars more
Supporting Member
Did 2x6 sliders-
View attachment 172720

And built a rear bumper with some leftover 2x6-
View attachment 172718

Bent some tube for a “rollbar”, basically an internal b-pillar hoop with some legs; still gotta finish that-
View attachment 172719

Still have A LOT to do before Delta- rollbar, rear locker install, bleed the hydro assist, figure out the soft brakes, do something about a rear driveshaft, build a front bumper, etc. If it gets done before Delta, it’ll be 100% untested and I’ll have zero seat time. I also don’t have a spotter, and would love to find someone with an extra trailer spot to drag it down for me, but I’ll probably end up driving back and forth to Delta to shuttle the camper and Jeep down separately.
View attachment 172717


How big of a camper?
 

Johnny Quest

Web Wheeler
Location
West Jordan
Been hammering down on this over the last week. And honestly, I’m not happy with where it’s at, because I had to cut some corners to get it “done” for Delta- Got a cage in, but it will need more work when I get more time. I got the rear end geared and locked, although it’s just a welded carrier because I ran out of time/money/skills. Got a rear driveshaft in, but it’s an unbalanced pieced together shaft that I don't really trust. It’s on bald Nitto’s vs the Red Labels I was planning on. There are still some leaks I need to address.

But it’s almost “done enough”. Unfortunately, It’s going to be 100% untested for Delta, which I am not stoked on- the only seat time I’m going to have in this thing is loading it on a trailer, so this weekend is going to be one hell of a shake down run.

IMG_9636.jpeg
 

Johnny Quest

Web Wheeler
Location
West Jordan
Like I said in my share of your post on social media… you’re making a lot of people with no excuses look bad. RME folk included 🤣

There is a very real chance I don’t finish a single course this weekend; my biggest fear is that I’m going to get it down there, and some massive issue is going to pop up (because of the lack of a proper shake down), and I’m not going to be able to fix it.

But until then, it’s all gravy baby 😎
 
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