I think I actually have a 203, not a 205
So lets talk T-cases. Is an Atlas that much stronger? What's the weak link on the 300. I have the TeraLow 4:1 kit, 32 spline rear, could add the ftont and could do the Stak replace a case. Wouldn't that be equivalent to an Atlas?
The doubler seems bulky and heavy! Could I just gear down and run a 203 or 205? Are they that much stronger? Give me the pros and cons guys. Nothing's installed YET!
np 203/205 doubler is a killer setup but heavy and long, like 200lbs heavy. If you have a 203 you would know it, it is huge and 200lbs, the range box looks like it could be easily detached. basically to make a 203/205 you take the 203 range box and stick it in front of a 205. with the 203 range box you can put it in front of any t-case, so you could run a 203/np208, 203/d300, etc... the 205 is most common since it is not very long, cheap, strong, and a lot of guys have them already.
With the gm you could just run a lowmax 205, not exactly cheap, but much stronger than a d300 and lighter than a 203/205, cheaper than an atlas (probably stronger than an atlas too) I don't know of anyone that has one but looks nice, I ran around with mostly fords and they don't make it for the ford 205.
http://www.jbconversions.com/products/lomax205/
I think a d300 behind a v8 and in front of big tires would not take much abuse. I had a 203/205 and it was way beefier than my np231/d300 combo.
a 203/205 would hold up fine (with the chevy 205 you will have to upgrade output shafts) (you could also put a gm 203 with ford 205 if you need/want a driver side front output)
you don't a want to run a 203 alone it is a goofy AWD t-case that is huge and heavy and only has a 2:1 low
205 by itself only has a 2:1 low but should hold up fine, problem is that to get good off road gearing you will give up highway speed without an OD, and the gm 14 bolt doesn't have real low gears available for it.
my bronco had 37's 4.10's in the diffs, a np 435 4 speed without OD and a EFI 460 under hood. it ran about 2700 rpm at 75mph with the 6.69 granny gear it crawled well with the np203/205 (4:1 combined low). (the same 4.10's suck behind the jeep 4.0L...)
I am a big fan of 4:1 in the case and twin sticks, when building the xj those were mandatory for me.
Nathan