Well, back home for a few days and I've been spending all of my time in the shop working on the TJ! I built some spacers for the big rod ends, the smaller ones and a 1.6" spacer for the ORI shocks. This will help keep the tabs spaced the right amount when I weld them up and hold them together!
I started on the front 3 link by placing the upper link close to the frame, where it'll still clear. Next, I worked on building the frame-end upper link mount, I had a few options, but decided on a bolt running thru the frame, with beefy mounts and a sleeve thru the frame itself. I need a 6.5" bolt to make it thru the frame, rod end and mount. This gives me plenty of room for exhaust running down the passenger side.
Then I started working on the lower links, they were pretty simple to get built and in place.
I changed up my rear frame link mounts and went with the
Dual Control Arm mount from RuffStuff. I've used these before and liked them. My rear links are long!
I moved on to the TMR Shock towers and the shock tabs on the axle ends. I triple checked clearances, ride heights, etc and only moved forward with welding them in place when I knew they were good.
Since the ORI's also act as bumpstops, the shock mounts & tabs need to be BEEFY.... so I used massive 3/8" thick tabs on the axle end and cranked the welder up to make sure they stick.
I had to space the rear shock towers up 4" to match the frame height up front, so I added a beefy piece of 4" x 4" square, 3/16" tube. Also welded up the tabs and the top of the TMR shocks towers, then started gluing them into place!
I need to figure out where the track bar and mounts will end up, but I really need to get my PSC DE cylinder purchased!
Since I was thinking about steering, I decided to put the WFO Concepts high steer arms on and check how the clearance was. Picked these up for a deal from
@STAG .
These are their, "Get Some" KOH-style Double Sheer HD steering arms, they are set up for full hydraulic steering, using an 8" double ended ram. The arms have stock Ackerman built into them, and are 7.25" long from center of kingpin to center of heim. The arms have 3/4" chromoly QA-1 rod ends pressed into the steering end. This uniball style setup will create a double sheer tie-rod. (description from WFO Customs
)
I'm going to upgrade the knuckles to Reid's in the near future for strength and to take advantage of the 5th stud hole. I also put the Artec full hydro mount / skid place in place, again to check out clearances.
Getting the ORI shocks mounted was a magical moment for me.... the TJ frame and suspension was finally together! 😍