I'm long over due for an update, so here goes:
The project is really starting to get into the small unseen items. Most of the big "cool" stuff is done. I really hate doing the little details, but they are what turns a nice car into an awesome car. I'm really going for awesome here.
Dave, Moabcj5 on here, has taken on the task of building the dash. I had a template of the original that I used to make this mockup and drew up some templates of the items going in the dash. This gave us an idea of what it will look like. Dave will make a better, finished template and when we are happy with it, he will transfer it all to a piece of mahogany and stain it to match the steering wheel. Now we are toying with the idea of making a plaque to go in the empty space on the passenger side. Something like, "1964 Sunbeam Alpine, "The Ligar Build". (The owner likes the Liger name for the build as the car is a fake Sunbeam Tiger restoration...and the Napoleon Dynamite reference.) If you have another idea, please let me know. We just want to personalize the car a bit.
I got the Front Runner system installed. I was very pleased with it. Simple, functional and a touch of bling.
The engine compartment is getting full, but I don't think it looks busy. The fan shroud was too thick and gave less than a 1/4" of clearance between the fan and crank pulley. So that had to be redone. Other than that it's been pretty smooth sailing.
It's an Arizona car, so it has to have A/C. I spent too much time getting the hoses how I wanted them. I'm still not happy with the upper line to the condenser, but there's not much I can do about it. You can't see it in this picture, but the fitting will stick out of the radiator mount and look funny. Plus it doesn't line up right with the fitting coming out of the compressor so it puts it in a bind. We're working on a solution now though.
I tapped the heater hose ports coming out of the water pump to use fittings that match the A/C lines. So the bulkhead will have a four matching lines. And since there will be all fittings, there won't be any ugly worm gear hose clamps.
Inside the firewall is a bit of a mess. Though it's out of sight so it's okay. I think Vintage Air could do a better job of locating the ports of the heater and A/C to keep it cleaner. I mounted the dryer inside and am happy with how it turned out. I realize being this far away from the condenser will cause the air to not be as cold, but with this system in this small car, I think we will be okay. It was this or mount it on the inner fender.
Right now I am running a few miles of wiring all around the car. The whole car is one giant harness. It will all come out in one piece, including the engine and transmission, so careful planning was needed to make sure it will work. Does it work? Who knows?
I hope to have it ready to run by this weekend.
Stay tuned.