Yup! Finally got a little time to work on the ol girl.
This is a fun part of the build for me. Im a finish carpenter and just tinker on vehicles for fun. This is the first time Ive really combined to two!
Here is what I started with. I spent a good half hour killing hornets. Lil bastids
Disassembly kinda sucked. The way Dodge has the cross members setup you can not get a impact on 95% of the bolts. Thank goodness for ratchet wrenches.
I was planning on just leaving the bed on the truck to do this but I realized that wasnt going to work. After a few minutes of trying to round up some help...with no luck....I came up with a plan on moving the bed by myself. I stood the bed up on the tailgate pushing it off the truck. I then grabbed my creeper and layed the bed down on to it on one end. I can pick one end up easy. So I just wheeled it over and reversed the process. It went really well and didnt leave a mark on the bed!
This was the worst part....so far. The side rails are attached the bed with spotwelds. The guy doing the spotwelds on this bed must have been paid by the hour. There were WAAY more than necessary. Some were 1/2" apart. So a lot of drilling and chiseling to get them off
The new STAINLESS STEEL rails from Horkeys are pretty nice! The instructions say you can either spot weld them on or bolt them. Not having the means to weld stainless I went for the bolting option. A few of the bolts will be visable from the outside of the truck but I think its fine. Rob?? I bought some allen head stainless steel bolts for this job.
And here is all the planks fitted in. I love it!
I will be working on finishing the oak all this week. They sent marine grade spar varnish with the kit. Minimum of 5 coats and they say let them dry for 8 hours between coats!!!!! Its pretty important that each coat dries before adding the next. Otherwise they will never dry right.
It does make me nervous working with show quality, expensive parts. I much prefer rock crawling junk thats just gonna get hammered anyway.
So HOPEFULLY I can get the oak finished and everything installed soon. I am going to build new mounts to bolt the bed down. The back 2 stock mounts actually go thru the wood bed and the front are broken. I dont like the idea of all that weight being supported by this wood so hopefully I can come up with something better.
After the bed is back on, I will start fabbing the tube bumpers. They are what I have been most excited about with this whole build. Hopefully they turn out half as good as they look in my head...lol