Hickey said:
.250 wall is over kill. 1/8" wall would be almost twice as thick as you unibody frame.
I would treat your current chassis like a body only, and bolt it to a frame like Grinch said. Keep it light!
hehe yeah i just like the sound of .250.... thats what i made my front bumper out of, like 4x2" .250 wall, i didn't realize it was overkill until i payed the 40 bucks and lifted the bastid into my trunk... heavy!!! but the shackle reverse mounts to it. and my bumper mounts, that is a whole other story, they didn't have 1/4" thick angle in the size i wanted but they did have 5/16" so i went with that... talk about overkill!!!! there is more metal on the front of my jeep than whats in the rest of the body period!!
what about 3/16"? should i maybe make the new rockers and frame out of 3/16" and then do all the dom 1/8" wall. btw what size dom should i use? i guess that depends on the dies we have, i think we have 1, 1.25, 1.75 and 2" dies. i think 2" is probably what i will use for the main hoops and stuff with 1.75" filling in supports/gussets.
i think i am going to pcut the uniframe out and box tube it up... but what sixe box should i use? i will just have to look at it. i think i am going to cut out the whole rockers out, not just the lower part like traditionally. i kinda want to raise the rocker up and get some boatside action going on. i will have to cut out some of the floor to get the results i want, but no biggie there, look at what i did yesterday
i have been thinking about cage work and i might do buggy bars, you know like not a and b hoops but bars running parallel with the jeep. i like that design because i think it look clean and you can lean it in to give that narrow, buggy type look. plus i think it is easier to bend stuff like that. especially when it is your first time, instead of trying to make clean, close bends around the contour of the hood and roof. imo
i could go for the buggy idea, but i would rather have one to look at so i could build my own. wouldn't it be cool to buy it and model yours after it and then take it back...jk? like that would work. there is just something about fabbing that is so much better than buying, if you have the time.
tonight was a night of thinking about it at home and "researching" on here (talking to you guys, beezil and some other naxja folks) and tomorrow i will start envisioning it with the jeep in front of me.
-nate