NP241c Tech, and all my dilemmas:
I'm pretty sure my 241c has low miles on it. When I put it in 4wd there is very little play in the chain, like maybe 1/8 of a turn of the front output while holding the input shaft still. There is fresh RTV all over the mating surfaces. Putting a bore scope inside shows everything to be clean, blue wear pads (which I think is a new color?), and nothing scary looking. My plan is to buy a Tom Woods SYE kit and a front CV output yoke and run it. Well, almost...
The big problem is, well, it isn't a 241j. Remember I'm going for ultimate sleeper LS swap here. This 241c shifts 4hi, 2, N, 4lo. That means I would have to run around with the t-case shifter in the 4hi position when it's in 2wd. NO GOOD!
The other, slightly less big, problem is the 4x4 switch is pretty complex on the 241j. It sends a signal in each position, not just 2wd or 4wd. This may not matter now that I have bypassed my locker switches to work in any gear. I think I can get the 241c switch to just turn the dash light on. But I still want to tell the GM ECM when I'm in 4lo for optimal shift programing in that range. I will use the GM VSS and a DD converter to send the right signals to the dash for speedo and tach. I'll tie into the speedo signal to feel that info to the ECM.
So..... I believe there are other 241Cs that have the proper shift pattern. Can I swap the needed parts into my 241 and get the shifting I want? Even better, Ebay has all the parts from a 241j. If I got the shift cam, mode and range fork, would that let it work? That would let me use the 241j 4x4 switch and give me the shift pattern I want. I would be assuming the threaded hole in the case is the same. I need to figure that out too. But I do know the 241j 4x4 switch (Mopar #5083138AA) was used in JKs, WJs, Libertys, and Ram 1500-5500 trucks. So they would all use the same shift cam but I don't know about shift pattern. I bet the WJ would be the same as the TJ/LJ.
I'm junk yard diving on Saturday to see what I can find. Am I on the right track?