- Location
- West Haven, UT
I picked up a few inexpensive F-clamps in which to modify for use on my fabrication table with the new found fixturing holes.
Started by cutting the ends off and knocking back the zinc coating in preparation for welding.
Machined some 1” O1 drill rod with a .625” step one inch long.
It is so nice to hit my measurements on this lathe.
Test fitting.
Cutting at .500” from the step. I gave it about .015” more for facing and cleanup.
Clamped to angle plate with .250” shim for proper spacing prior to welding.
A few various weld photos.
Clamps all done and ready to try them out on next project.
Next project for Saturday was to build a mounting solution for a “no soliciting” sign as we have had an unusually high number of solicitors coming to our door lately. I didn’t want to mount the signage to either my rock, stucco or timbers at the front door.
I dug through my scrap to find materials.
I cut some aluminum scrap down to a 3” X 14” piece and radiused the corners.
Machined a taper with a step in which a 12” long piece of 1” OD DOM tubing with be welded to.
Taper and step machined.
Pressed together in preparation for welding.
Top end of the 12” piece of tubing has a slug machined in which to join the 54” piece of tubing that will slip on and bolt together.
This piece will be driven in the ground almost flush.
Fixturing holes and clamps already coming in useful.
Machining a top cap to 1” OD with a step in which to press into the top of the 54” pole and with a radius on the top.
Fusion welded to the top of the pole without filler, autogenious.
I still have to sand, prime and paint the pole as well as drill & tap for securing the aluminum signage.
This will be placed just prior to our front porch so it will be eye level as walking up to our front door.
Thanks for looking and stay tuned for completed project.
I hope the wife likes it.
Mike
Started by cutting the ends off and knocking back the zinc coating in preparation for welding.
Machined some 1” O1 drill rod with a .625” step one inch long.
It is so nice to hit my measurements on this lathe.
Test fitting.
Cutting at .500” from the step. I gave it about .015” more for facing and cleanup.
Clamped to angle plate with .250” shim for proper spacing prior to welding.
A few various weld photos.
Clamps all done and ready to try them out on next project.
Next project for Saturday was to build a mounting solution for a “no soliciting” sign as we have had an unusually high number of solicitors coming to our door lately. I didn’t want to mount the signage to either my rock, stucco or timbers at the front door.
I dug through my scrap to find materials.
I cut some aluminum scrap down to a 3” X 14” piece and radiused the corners.
Machined a taper with a step in which a 12” long piece of 1” OD DOM tubing with be welded to.
Taper and step machined.
Pressed together in preparation for welding.
Top end of the 12” piece of tubing has a slug machined in which to join the 54” piece of tubing that will slip on and bolt together.
This piece will be driven in the ground almost flush.
Fixturing holes and clamps already coming in useful.
Machining a top cap to 1” OD with a step in which to press into the top of the 54” pole and with a radius on the top.
Fusion welded to the top of the pole without filler, autogenious.
I still have to sand, prime and paint the pole as well as drill & tap for securing the aluminum signage.
This will be placed just prior to our front porch so it will be eye level as walking up to our front door.
Thanks for looking and stay tuned for completed project.
I hope the wife likes it.
Mike