This was last night's project but I was able to erase another item off of my white board.
The seat belt escutcheons on the pilot and Co-pilot seats in our coach are plastic and have been cracked for the past few years but due to higher priority projects, I wasn’t able to build new ones until now. Seeing as how my wife and I are about to start our traveling for the year and I don’t want it digging into my shoulder any longer.
I started with a piece of 14-gauge P&O scribed to cut.
Cut and ready to layout lines.
I opted to use my mill so I could duplicate the plates for holes using the DRO.
Used 5/8” Roto bit to cut the holes with a smooth radius.
The mill vise work stop works great for duplicating and the ability to remove and reinstall into the vise in the exact same position.
I used a 1/2” roughing end mill and then shifted front to rear to create the 5/8” groove.
Next I opted to fabricate some inserts that would affix to the escutcheon and eliminate the ability to see the foam behind the leather, unlike the OEM ones that were pretty much just flat.
I used a piece of 5/8” 4130 tubing that I cut at about .700” long and split lengthwise to use in each slot.
Pieces ready to tack weld.
I used a piece of plate to hold the pieces together enough to tack.
Inserts welded and metal finished, ready to weld.
Sunken down from the face about .035” to create a soft edge.
Metal finished.
Test fit.
I cut a slit on each one to allow the seatbelt to fit through.
Bead blasted and painted trim black.
Thanks for looking.
Mike