Finally got back in the shop after the past week and tackled my end of season maintenance on our OPE (Outdoor Power Equipment).
While performing the seasonal maintenance and cleaning the deck I noticed there was a wear through area on the right side of the mower deck, similar to the left side that I repaired a few years ago. This lawnmower is my original lawnmower that I purchased over 31 years ago back when my wife and I purchased our first home. I opted to buy a quality mower using the old adage buy once/cry once. The old Snapper 21" walk-behind has been an awesome mower.
I realize that I may be crazy keeping this ole' girl cutting but I'm not the kind of person to dispose of things until they are absolutely used up and I would like to see this mower outlive me. Most of the maintenance items I have had to address on this mower over the first 28~ish or so years have been normal maintenance, things like oil changes, air filters, valve guide seal replacement, drive cable, drive pulley and wheels and all parts have been readily available for the most part. A few years ago I had a wear through area on the left side where the deck rubs against the concrete and I waffled on a new mower at that time but opted to repair and keep this one. Now I have to do the same repair in the right side.
Prior to cutting the old section out of the deck, I fabricated this patch panel from a piece of .125" thick hot rolled plate. I scribed and cut to size on the deck then chamfered the edges to allow a full penetration weld and allow metal finishing afterwards.
Close attention to fitment aids in tidy edges and flush welds.
Patch panel tacked in place.
Fully welded.
Welds dressed and entire panel metal finished. Blended with 80-grit Roloc then moved to 180-grit on a DA to prep for paint.
I had nice definitive edges to mask to on this side so no blending like I had to do on the left side. Masked, scuffed and then wiped down with wax & grease remover.
A couple light coats of metal etching primer.
Then a couple coats of Duplicolor red paint which has been the closest match I've been able to locate from an aerosol can.
Unmasked and sitting back down off the jack stands.
All that is remaining is to reinstall the side discharge block-off chute after I complete the remainder of the end of season maintenance work. Then it should be ready for spring mowing.
Thanks for looking.
Mike