So I got squirreled the other night.
I was starting on a personal project and as I started measuring to make some cuts on my Baileigh BS-210 horizontal bandsaw I remember how cheezy the work stop was on this saw. The saw overall is awesome and I love it. However, each time I use the saw I keep telling myself I need to do something about that lame ass plastic work stop that really cheapens the appearance of the saw.
Here is what I mean.
I dug through my scrap and found some pieces to make a more stout work stop.
Scribed out layout lines to cut to. My measurements I was shooting for were 2" by 1.625".
It is good to know your equipment and what their capabilities and rigidity are. I know with my vertical bandsaw with a .035" wide blade that it is very accurate and if I cut to the outside of the line it will net me approx. .025"-.030" for cleanup and that the cut line will be straight and true without gouges.
This cut was .027" over the target. Perfect for a couple of clean-up cuts.
I could have easily just walked over to the disc sander and knocked the burrs and saw marks off and been fine with a little oversize. However, I wanted to play on the lathe and mill a bit more and get in a little more practice hitting my dimensions spot on. This allowed me about a .010" or so clean-up cut on each side in the mill.
That netted me the perfect dimensions. The block now measures exactly 1.625" by 2".
I cut a length of .750" 4130 chromoloy tubing that I had lying around and machined a couple of over-sized plugs for each end to serve as the hard stops. The pressed into the tube and will get welded in later during the welding process. I also found a locking handle that will work perfectly as the clamping mechanism.
Stay tuned for more pictures.....